Calculating Layout Sheet Metal Corner Radius Bend

We will start by calculating the bend allowance.

Calculating layout sheet metal corner radius bend.

Understanding the bend allowance and consequently the bend deduction of a part is a crucial first step to understanding how sheet metal parts are fabricated. For all methods we calculate the bend. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend. With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.

You only have to insert interior angle flange lengths k factor inside radius and material thickness. Figure 2 illustrates the sheet that is bent with the bend angle of 90 degrees. Bend allowance is the amount of metal to be added to the total layout. It has a material thickness of 0 250 in.

From there we can calculate the k factor and the bend deduction. Radius metal will crack at the outside heel of the bend. And an inside bend radius of 0 250 in. When bends are made smaller than the required min.

The most important considerations when bending metal is the min. Use this document to choose values that are both manufacturable and meet your needs. Bends that are in the same plane need to be designed in the same direction to avoid part re orientation to save both money and time. Bend relief is provided at the end of bending edge in sheet metal design to avoid any crack tearing in the corner.

Cells on the right will output the desired values. Sheet metal bend brakes are used to bend material into the parts desired geometry. The legs are each 1 000 in and the dimension to the apex between the part edge and bend apex is 3 836 in. It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.

Note that in the formulas below ir represents the inside bend radius and mt represents the material thickness. 90 degrees bend angle. The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length. Bend radii minimum bend sizes.

When the sheet metal is put through the process of bending the metal around the bend is deformed and stretched. Keeping the bend radius consistent will also make parts more cost effective. Therefore the bend allowance added to the flange lengths is equal to the total flat.